Application-Specific Cutting Tools

Beyond our standard product lines, Severance manufactures a variety of specialty tools for unique applications.

From d-burrs for automated deburring to electrode dressers for welding operations, we have solutions for specialized manufacturing needs. Custom tools can be engineered for your specific requirements.

Severance Specialty Cutting Tools
Custom Engineering

Need a tool we don't stock? Our engineering team can design and manufacture custom solutions.

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Micro-Mills™ & Bore-Mills™

Precision miniature cutting tools for hole finishing and micro-deburring applications. Ideal for intricate work requiring extremely fine detail.

Micro-Mill
Micro-Mills™

Ultra-small diameter carbide rotary files for precision deburring of miniature parts. Available in multiple shapes for various applications.

  • Carbide construction for durability
  • Diameters from .015" to .090"
  • 1/8" shank diameter
  • Multiple shapes available
Bore-Mill
Bore-Mills™

Carbide tools designed specifically for precision hole finishing and sizing. Creates smooth, accurate bores in hardened materials.

  • Precision hole finishing
  • Bore diameters from .030" to .250"
  • Tight tolerance capability
  • Long flute lengths available

Micro-Mills™ - Carbide

Fine cut with chip breakers. For finishing in the 6-8 micro-inch range on ferrous, non-work hardening materials.

Head Dia. Shank OAL Tool Name EDP Number
.047"1/8"1-1/2"MW-421120
.065"1/8"1-1/2"MW-521130
.078"1/8"1-1/2"MW-621121
.096"1/8"1-1/2"MW-721131
.109"1/8"1-1/2"MW-821122
.127"1/8"1-1/2"MW-921132
.130"3/16"2"MW-1021123
.158"3/16"2"MW-1121133
.172"3/16"2"MW-1221124
.190"3/16"2"MW-1321134
.195"1/4"2"MW-1421125
.219"1/4"2"MW-1621126
.253"1/4"2"MW-1821135
.281"1/4"2"MW-2021127
.312"1/4"2"MW-2221136
.344"1/4"2"MW-2421128
.375"1/4"2"MW-2821137
.469"1/4"2"MW-3221129

Bore-Mills™ - Carbide

Fine double cut for jig grinding applications. Surface finishes in the 10-12 micro-inch range.

Head Dia. Shank OAL Tool Name EDP Number
.047"1/8"1-1/2"BM-3-W00250
.078"1/8"1-1/2"BM-5-W00251
.109"1/8"1-1/2"BM-7-W00252
.125"3/16"2"BM-8-W00253
.172"3/16"2"BM-11-W00254
.250"1/4"2"BM-16-W00255
.312"5/16"2"BM-20-W00256
.375"3/8"2"BM-24-W00257
.500"1/2"2"BM-32-W00258

Die Mills

Specialized rotary files designed for die sinking, mold polishing, and material removal in confined spaces. Available in HSS and Carbide for various material applications.

Die Mill
Features:
  • Designed for die sinking and cavity work
  • Extended reach for deep cavities
  • HSS and Carbide options
  • Multiple shapes for various cavity profiles
  • Precision ground flutes for smooth finish

Die Mills have shank and cutting head of the same diameter. Used extensively in template work where the shank serves as a guide.

HSS Die Mills

Head Dia. Flute Length Tool Name EDP
3/32"1/4"3/32CA-DIE17310
1/8"1/2"AGA-DIE17312
1/8"1/2"APA-DIE17314
3/16"3/4"BJA-DIE17316
1/4"3/4"CJA-DIE17318
5/16"3/4"DJA-DIE17320
3/8"7/8"EKA-DIE17322
7/16"7/8"FLA-DIE17324
1/2"1"GLA-DIE17326

Carbide Die Mills

Head Dia. Cut Tool Name EDP
3/32"Standard4A-DIE-W17260
1/8"DoubleAGA-DIE-W17262
1/8"Standard5A-DIE-W17264
5/32"Double5GA-DIE-W17266
3/16"DoubleBJA-DIE-W17270
1/4"DoubleCJA-DIE-W17274
5/16"DoubleDJA-DIE-W17278
3/8"DoubleELA-DIE-W17282
7/16"DoubleFLA-DIE-W17286
1/2"DoubleGLA-DIE-W17290

Edge Deburring Cutters

Specialized cutters for deburring straight edges, slots, and flat surfaces. Designed to quickly remove burrs from machined edges.

Edge Deburring Cutter
Features:
  • Designed for edge and slot deburring
  • Multiple cutting diameters available
  • HSS and Carbide options
  • Quick burr removal on flat surfaces

HSS assembled tools with two opposed cutting members. 1/4" shank with 3/8" mounting diameter.

Description Cutter Dia. Tool Name HSS EDP
Complete Tool3/4"EG-75017420
Complete Tool1"EG-100017425
Arbor (fits both)-EG-750-317430
3/4" Front Cutter3/4"EG-750-LC17431
3/4" Back Cutter3/4"EG-750-RC17432
1" Front Cutter1"EG-1000-LC17433
1" Back Cutter1"EG-1000-RC17434

D-Burrs

D-Burr Rotary Deburring Tool

Rotary deburring tools designed for automated and semi-automated deburring operations. Spring-loaded design follows contours for consistent deburring.

Carbide herringbone cut d-burrs for plastics and automated deburring operations.

Tool Name Shape EDP
GLA-W-HBA - Cylindrical22149
CIA-W-HBA - Cylindrical22160
CCB-W-HBB - Ball22161
CIC-W-HBC - Cylindrical Radius22158
GLC-W-HBC - Cylindrical Radius22162
CEH-W-HBH - Cone22163
CGR-W-HBR - Tree Rounded22159
GLR-W-HBR - Tree Rounded22164

Junior D-Burrs (herringbone cut carbide, 1/8" shank) also available: JR-1-W-HB through JR-14-W-HB (EDPs 22850-22871). Contact us for details.

Electrode Dressers

Electrode Dresser Tool Electrode Dresser Before and After

Tools for dressing and reshaping resistance welding electrodes. Maintain electrode geometry for consistent weld quality. Regular electrode dressing extends electrode life and ensures consistent, high-quality welds.

Type Tool Name EDP
Threaded DresserED-117470
Threaded DresserED-217471
Extended DresserEDE-117490
Extended DresserEDE-217491
Extended DresserEDE-317492
Extended DresserEDE-617493
Flush DresserED-T117530
Flush DresserED-T217531

Disc Cutters

Disc Cutter for slotting and grooving Disc Cutter with Holder

Thin circular cutting tools for slotting, grooving, and cutoff operations. Available in various diameters and thicknesses for precision cutting applications. Holders are available to mount disc cutters securely in your machine spindle.

Single Face Disc Cutters

Tool Name EDP
DISC-3-SF17360
DISC-4-SF17361
DISC-5-SF17362
DISC-6-SF17363
DISC-8-SF17364

Double Face Disc Cutters

Tool Name EDP
DISC-3-DF17370
DISC-4-DF17371
DISC-5-DF17372
DISC-6-DF17373
DISC-8-DF17374

Ball Seat Reamers

Ball Seat Reamer Tool

Create precision spherical seats for ball joints and fittings. Essential for hydraulic, pneumatic, and automotive applications requiring accurate ball seat geometry.

Cutting Dia. Tool Name HSS EDP
1/4"BS-1/426030
3/8"BS-3/826031
1/2"BS-1/226032
5/8"BS-5/826033
3/4"BS-3/426034
7/8"BS-7/826035
1"BS-126036
1-1/4"BS-1-1/426037
1-1/2"BS-1-1/226038

Rivet Shavers

Rivet Shaver Tool

Precision tools for shaving flush rivets and fastener heads in aerospace and sheet metal applications. Available in fine and coarse cuts for different materials.

Fine Cut Rivet Shavers

Tool Name EDP
RS-1128480
RS-1328481
RS-1528482
RS-1728483
RS-1928484
RS-2128485
RS-2528486
RS-3128487
RS-3928488

Coarse Cut Rivet Shavers

Tool Name EDP
RS-2128490
RS-2328491
RS-2528492
RS-2728493
RS-2928494
RS-3128495
RS-3528496
RS-4128497
RS-4928498

Tool Handles & Accessories

Handles and accessories for hand-held deburring operations. Ergonomic designs for operator comfort during extended use.

Speedy Handle

Quick-change handle for rapid tool changes. Accepts all standard 1/4" shank tools. Spring-loaded collet for secure grip.

EDP: 34269

Whirly-Gig Handle

Rotating handle for controlled deburring. Smooth bearing action allows tool to spin freely while maintaining directional control.

EDP: 34266

Whirly-Gig Extension

Extension for Whirly-Gig handle. Extends reach for deep cavity deburring.

EDP: 34267

1/4" Holder

Standard holder for 1/4" shank tools.

EDP: 34273

Custom Tool Manufacturing

Don't see what you need? Our engineering team can design and manufacture custom cutting tools to your specifications. We specialize in unique geometries, special materials, and application-specific solutions.

Related Products

Midget Mills®

Standard rotary files in shapes A-Z.

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Tube Deburring Tools

Complete tube finishing solutions.

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Regrind Service

Resharpen specialty tools.

Learn More